Lincoln Corsair: Engine Cooling - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Radiator
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer |
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the condenser outlet line.
Refer to: Condenser Outlet Line - 2.0L EcoBoost (177kW/240PS) – MI4
(412-00 Climate Control System - General Information, Removal and
Installation).
-
Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding
(303-03B Engine Cooling - 2.3L EcoBoost (199kW/270PS), General
Procedures).
-
Remove the cooling fan motor and shroud.
Refer to: Cooling Fan Motor and Shroud (303-03B Engine Cooling - 2.3L EcoBoost (199kW/270PS), Removal and Installation).
-
Remove the A/C compressor.
Refer to: Air Conditioning (A/C) Compressor - 2.0L EcoBoost
(177kW/240PS) – MI4 (412-00 Climate Control System - General
Information, Removal and Installation).
-
Release the clamp and disconnect the upper radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer
-
Disconnect the transmission fluid cooler hoses from the transmission oil cooler.
Use the General Equipment: Hose Clamp Remover/Installer
-
NOTE:
Ensure the quick fit connector is fully inserted until the wire clip falls into the groove and gets locked.
Release the quick fit connector and disconnect the CAC outlet hose.
-
Release the clamp and disconnect the radiator vent hose.
Use the General Equipment: Hose Clamp Remover/Installer
-
NOTE:
Make sure to cover any open ports to prevent debris from entering the system.
Remove the nut and disconnect the condenser inlet line.
Torque:
159 lb.in (18 Nm)
-
Release the clamp and disconnect the lower radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer
-
NOTE:
Ensure the quick fit connector is fully inserted until the wire clip falls into the groove and gets locked.
Release the quick fit connector and disconnect the CAC inlet hose.
-
Loosen the clamp and remove the CAC inlet hose.
Torque:
48 lb.in (5.4 Nm)
-
NOTICE:
Take extra care not to damage the clips.
Remove the clips, the radiator support upper insulator frames and the isolators.
-
NOTICE:
Take extra care not to damage the component.
NOTE:
All components are not shown for clarity.
-
Lift the radiator out of the insulators.
-
Remove the radiator, A/C condenser, transmission oil cooler and CAC assembly from below the vehicle.
-
Release the tabs and remove the A/C condenser.
-
Release the tabs and remove the transmission oil cooler.
-
Release the tabs and remove the CAC .
Installation
-
To install, reverse the removal procedure.
-
Install and lubricate new condenser fitting O-ring seals.
Refer to: Specifications (412-00 Climate Control System - General Information, Specifications).
-
Fill and bleed the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding
(303-03B Engine Cooling - 2.3L EcoBoost (199kW/270PS), General
Procedures).
-
Check and fill the transmission fluid as necessary.
Refer to: Transmission Fluid Level Check (307-01A Automatic
Transmission - 8-Speed Automatic Transmission – 8F35/8F40, General
Procedures).
Special Tool(s) /
General Equipment
Fluid Suction Gun
Hose Clamp Remover/Installer
Locking Pliers
Removal
WARNING:
Always allow the engine to cool before opening the cooling
system...
Materials
Name
Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A
ESA-M1C200-AESE-M1C171-A
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
LH (left-hand) side shown, RH (right-hand) side similar.
Remove the rear door window control switch bezel assembly.
Release the locking tabs from the rear door window control switch bezel assembly...
Special Tool(s) /
General Equipment
Electric Drill
Removal
NOTE:
Driver seat shown, passenger seat similar.
NOTE:
Positioning the seat fully upward provides access to
service the seat track motor with the seat in the vehicle...