Lincoln Corsair: Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the air cleaner.
   Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
   

1. Remove the air cleaner outlet pipe.
   Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
   

1. Remove the battery tray.
   Refer to: Battery Tray - 2.0L EcoBoost (177kW/240PS) – MI4/2.3L EcoBoost (199kW/270PS) (414-01 Battery, Mounting and Cables, Removal and Installation).
   

1. Drain the cooling system.
   Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
   

1. • Disconnect the quick release coupling and position aside the transmission oil cooler outlet hose.
     Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
     
   • Remove the EGR hot side fasteners. Remove and discard the gasket.
     
   • Remove the EGR coolant tube fasteners. Remove and discard the gasket
     

1. • Remove the EGR cold side fasteners. Remove and discard the gasket.
     
   • Remove the EGR cooler mounting bracket fastener and EGR cooler.
     

Installation

1. • Loosen the fasteners.
     
   • Install the new gasket.
     

1. • Install the new gasket.
     
   • Install the EGR cooler and mounting bracket fasteners and hand tighten at this stage.
     
   • Install the EGR cold side fasteners and hand tighten at this stage.
     

1. • Install the new gasket.
     
   • Install the EGR coolant tube fasteners and hand tighten at this stage.
     
   • Install the new gasket.
     
   • Install the EGR hot side fasteners and hand tighten at this stage.
     
   • Connect the quick release coupling.
     Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
     

1. Tighten in the sequence shown.
   Torque: 97 lb.in (11 Nm)

1. Torque: 97 lb.in (11 Nm)

1. • Install the new gasket.
     
   • Tighten the fasteners.
     Torque: 97 lb.in (11 Nm)

1. To install, reverse the removal procedure.