Lincoln Corsair Manuals

Lincoln Corsair: Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Remove the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Remove the battery tray.
    Refer to: Battery Tray - 2.0L EcoBoost (177kW/240PS) – MI4/2.3L EcoBoost (199kW/270PS) (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
    • Disconnect the quick release coupling and position aside the transmission oil cooler outlet hose.
      Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
    • Remove the EGR hot side fasteners. Remove and discard the gasket.
    • Remove the EGR coolant tube fasteners. Remove and discard the gasket
    • Remove the EGR cold side fasteners. Remove and discard the gasket.
    • Remove the EGR cooler mounting bracket fastener and EGR cooler.

Installation

    • Loosen the fasteners.
    • Install the new gasket.
    • Install the new gasket.
    • Install the EGR cooler and mounting bracket fasteners and hand tighten at this stage.
    • Install the EGR cold side fasteners and hand tighten at this stage.
    • Install the new gasket.
    • Install the EGR coolant tube fasteners and hand tighten at this stage.
    • Install the new gasket.
    • Install the EGR hot side fasteners and hand tighten at this stage.
    • Connect the quick release coupling.
      Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
  1. Tighten in the sequence shown.
    Torque: 97 lb.in (11 Nm)
  1. Torque: 97 lb.in (11 Nm)
    • Install the new gasket.
    • Tighten the fasteners.
      Torque: 97 lb.in (11 Nm)
  1. To install, reverse the removal procedure.

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    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 2...

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    Note: A valid key must be located inside your vehicle to switch the ignition on and start the engine.

    Ignition Modes

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