Lincoln Corsair: Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering -
2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
-
Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and
Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and
Installation).
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Remove the battery tray.
Refer to: Battery Tray - 2.0L EcoBoost (177kW/240PS) – MI4/2.3L
EcoBoost (199kW/270PS) (414-01 Battery, Mounting and Cables, Removal and
Installation).
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Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding
(303-03A Engine Cooling - 2.0L EcoBoost (177kW/240PS) – MI4, General
Procedures).
-
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Disconnect the quick release coupling and position aside the transmission oil cooler outlet hose.
Refer to: Quick Release Coupling (310-00A Fuel System - General
Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
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Remove the EGR hot side fasteners. Remove and discard the gasket.
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Remove the EGR coolant tube fasteners. Remove and discard the gasket
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Remove the EGR cold side fasteners. Remove and discard the gasket.
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Remove the EGR cooler mounting bracket fastener and EGR cooler.
Installation
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-
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Install the EGR cooler and mounting bracket fasteners and hand tighten at this stage.
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Install the EGR cold side fasteners and hand tighten at this stage.
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Install the EGR coolant tube fasteners and hand tighten at this stage.
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Install the EGR hot side fasteners and hand tighten at this stage.
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Connect the quick release coupling.
Refer to: Quick Release Coupling (310-00A Fuel System - General
Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
-
Tighten in the sequence shown.
Torque:
97 lb.in (11 Nm)
-
Torque:
97 lb.in (11 Nm)
-
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Tighten the fasteners.
Torque:
97 lb.in (11 Nm)
-
To install, reverse the removal procedure.
Materials
Name
Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A
ESA-M1C200-AESE-M1C171-A
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and
Filtering - 2...
Other information:
WARNING: Always fully apply the
parking brake and make sure you shift into
park (P). Failure to follow this instruction
could result in personal injury or death.
WARNING: Do not apply the brake
pedal and accelerator pedal
simultaneously. Applying both pedals
simultaneously for more than a few
seconds will limit engine performance,
which may result in difficulty maintaining
speed in traffi..
Special Tool(s) /
General Equipment
Funnel
Materials
Name
Specification
Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV
WSS-M2C949-A, MERCON® ULV
Draining
With the vehicle in NEUTRAL, position the vehicle on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
Remove ..