Lincoln Corsair Manuals

Lincoln Corsair: Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Exhaust Gas Recirculation (EGR) Coolant Outlet Temperature Sensor

Lincoln Corsair 2020-2024 Service Manual / Powertrain / Engine / Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Exhaust Gas Recirculation (EGR) Coolant Outlet Temperature Sensor

Materials

Name Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound
XG-3-A
ESA-M1C200-A
ESE-M1C171-A
 

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. NOTE: Do not pull the engine appearance cover forward or sideways to remove. Failure to press straight upward on the underside of the cover at the attachment points may result in damage to the cover or engine components.

    1. Remove the engine appearance cover nut.
    1. Place your hand under the engine appearance cover at each grommet location and push straight up to release each grommet from the studs.
    1. After all of the grommets have been released from the studs, remove the appearance cover from the engine.
  1. Disconnect the electrical connector.
  1. NOTE: When removing the sensor, use a suitable spanner on both the sensor body and the sensor mounting boss, to prevent the removal force from damaging the EGR tube.

    Remove the EGR coolant outlet temperature sensor.
  1. Lubricate the o-ring seal with clean engine oil. Replace the o-ring if necessary.

Installation

  1. To install, reverse the removal procedure.
    1. NOTE: Lubricating the grommets with silicone grease aids in the installation of the engine appearance cover, and any future removal and installation of the cover.

      Lubricate each grommet with silicone grease.
      Material: Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound / XG-3-A (ESA-M1C200-A) (ESE-M1C171-A)
    1. If the engine appearance cover stud bolt is loosened or removed, it must be installed/tightened into the valve cover.
      Torque: 62 lb.in (7 Nm)
    1. Position the engine appearance cover onto the engine with the grommets aligned with the studs.
    1. Press down on the engine appearance cover at each grommet location to attach the grommets onto the studs.
    1. Install the engine appearance cover nut.
      Torque: 44 lb.in (5 Nm)

    Removal and Installation - Exhaust Gas Recirculation (EGR) Back Pressure Sensor

    Materials Name Specification Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A ESA-M1C200-AESE-M1C171-A  Removal NOTE: Removal steps in this procedure may contain installation details...

    Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the air cleaner. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 2...

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Diagnosis and Testing - Wheels and Tires


    Preliminary Inspection Verify the customer concern by carrying out a road test on a smooth road. If any vibrations are apparent, Refer to the Symptom Chart: NVH. To maximize tire performance, inspect for signs of incorrect inflation and uneven wear, which may indicate a need for balancing, rotation or front suspension alignment...

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Timing Chain Tensioner


    Removal NOTICE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction...

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