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Lincoln Corsair: Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube

Lincoln Corsair 2020-2024 Service Manual / Powertrain / Engine / Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Remove the EGR back pressure sensor.
    Refer to: Exhaust Gas Recirculation (EGR) Back Pressure Sensor (303-08A Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
    1. Remove the fasteners.
    1. Remove the fastener and EGR cooler to EGR valve tube.
    1. Remove and discard the gaskets.

Installation

    1. Install the new gaskets. Install the EGR cooler to EGR valve tube. Install the fasteners and hand tighten it at this stage.
    1. Install the fasteners and hand tighten it at this stage.
    1. Install the fastener and hand tighten it at this stage.
    1. Tighten the fasteners.
      Torque: 97 lb.in (11 Nm)
    1. Tighten the fasteners.
      Torque: 97 lb.in (11 Nm)
    1. Tighten the fasteners.
      Torque: 97 lb.in (11 Nm)
  1. Install the EGR back pressure sensor.
    Refer to: Exhaust Gas Recirculation (EGR) Back Pressure Sensor (303-08A Engine Emission Control - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Install the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).

    Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the air cleaner. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 2...

    Removal and Installation - Exhaust Gas Recirculation (EGR) Outlet Tube

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the differential pressure feedback EGR sensor. Refer to: Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor (303-08A Engine Emission Control - 2...

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