Lincoln Corsair: Electronic Engine Controls - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Turbocharger Bypass Valve
Materials
Name |
Specification |
Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound XG-3-A |
ESA-M1C200-A ESE-M1C171-A
|
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
NOTICE:
Do not pull the engine appearance cover forward or
sideways to remove. Failure to press straight upward on the underside of
the cover at the attachment points may result in damage to the cover or
engine components.
-
Remove the engine appearance cover nut.
-
Place your hand under the engine appearance cover at
each grommet location and pull straight up to release each grommet from
the studs.
-
After all of the grommets have been released from the studs, remove the appearance cover from the engine.
-
-
Remove the crankcase vent tube.
Refer to: Quick Release Coupling (310-00 Fuel System
- General Information - 2.0L EcoBoost (177kW/240PS) - MI4)
.
-
Remove the air cleaner outlet pipe.
-
Disconnect the vent tubes.
Refer to: Quick Release Coupling (310-00 Fuel System
- General Information - 2.0L EcoBoost (177kW/240PS) - MI4)
.
-
Loosen the clamps.
Torque:
44 lb.in (5 Nm)
-
Remove the bolts and the air cleaner outlet tube.
Torque:
62 lb.in (7 Nm)
-
-
Disconnect the electrical connector and harness retainers.
-
Remove the bolts and the turbocharger bypass valve.
Torque:
71 lb.in (8 Nm)
Installation
-
To install, reverse the removal procedure.
-
-
NOTE:
Lubricating the grommets with silicone grease
will aid in the installation of the engine appearance cover, and any
future removal and installation of the cover.
Lubricate each grommet with silicone grease.
Material: Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound
/ XG-3-A
(ESA-M1C200-A)
(ESE-M1C171-A)
-
Position the engine appearance cover onto engine with the grommets aligned with the studs.
-
Press down on the engine appearance cover at each grommet location to attach the grommets onto the studs.
-
Install the engine appearance cover nut.
Torque:
44 lb.in (5 Nm)
-
If the engine appearance cover stud bolt is loosened
or removed, it must be installed/tightened into the valve cover.
Torque:
62 lb.in (7 Nm)
Special Tool(s) /
General Equipment
Ford Diagnostic Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the valve cover.
Refer to: Valve Cover (303-01A Engine - 2...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Remove the charge port.
Refer to: Charge Port - Plug-In Hybrid Electric Vehicle (PHEV) (414-03B
High Voltage Battery Charging System, Removal and Installation)...
Special Tool(s) /
General Equipment
Trolley Jack
Wooden Block
Removal
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
NOTICE:
Do not pull the engine appearance cover forward or
sideways to remove...