Lincoln Corsair: Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Corsair 2020-2026 Service Manual / Chassis / Driveline / Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft

Special Tool(s) / General Equipment

	100-001 (T50T-100-A) Slide Hammer
	205-1076 Link Shaft tool E-Drive Rear Axle
	205-153 (T80T-4000-W) Handle
	303-D1665 (303-DS005) Puller, Blind Hole

Removal

Remove the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).

Using the special tools, remove the intermediate shaft.
Use Special Service Tool: 303-D1665 (303-DS005) Puller, Blind Hole. , 100-001 (T50T-100-A) Slide Hammer.

Remove and discard the intermediate shaft retaining circlip.

Remove and discard the intermediate shaft dust cover.

Remove and discard the intermediate shaft seal.

Remove the intermediate shaft bearing.

Installation

Install the new intermediate shaft retaining circlip.

Install the intermediate shaft bearing.

Install the intermediate shaft.

Install the intermediate shaft seal.
Use Special Service Tool: 205-1076 Link Shaft tool E-Drive Rear Axle. , 205-153 (T80T-4000-W) Handle.

Install the intermediate shaft dust cover.
Use Special Service Tool: 205-1076 Link Shaft tool E-Drive Rear Axle. , 205-153 (T80T-4000-W) Handle.

Install the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).

Check and top off the rear electric drive assembly oil level.
Refer to: Drive Assembly Oil Draining and Filling (302-02 Rear Electric Drive Assembly, General Procedures).

Diagnosis and Testing - Rear Drive Halfshafts

Preliminary Inspection Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...

Removal and Installation - Rear Halfshaft

Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 205-832Remover, HalfshaftTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW Removal NOTICE: Never pick up or hold the halfshaft by only the inner or outer Constant Velocity (CV) joint...

Other information:

Lincoln Corsair 2020-2026 Service Manual: Description and Operation - Evaporative Emissions - Overview

Overview The EVAP system prevents hydrocarbon emissions from entering the atmosphere by storing fuel vapors and routing the vapors to the engine to be consumed during normal engine operation. The EVAP system consists of: EVAP canister EVAP canister purge valve EVAP canister vent solenoid EVAP blocking valve Fuel Tank Pressure (FTP) sensor and tube Ea..

Lincoln Corsair 2020-2026 Service Manual: Removal and Installation - Timing Chain Tensioner

Removal NOTICE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction. For that reason, the crankshaft sprocket is also unfastened if the pul..

Adjusting the Steering Wheel - Vehicles With: Power Adjustable Steering Column

WARNING: Do not adjust the steering wheel when your vehicle is moving.

Note: Make sure that you are sitting in the correct position.

Lincoln Corsair. Column