Lincoln Corsair Manuals

Lincoln Corsair: Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Corsair 2020-2024 Service Manual / Chassis / Driveline / Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft

Special Tool(s) / General Equipment

100-001 (T50T-100-A)
Slide Hammer
205-1076
Link Shaft tool E-Drive Rear Axle
205-153 (T80T-4000-W)
Handle
303-D1665 (303-DS005)
Puller, Blind Hole

Removal

  1. Remove the rear halfshaft LH .
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. Using the special tools, remove the intermediate shaft.
    Use Special Service Tool: 303-D1665 (303-DS005)  Puller, Blind Hole. , 100-001 (T50T-100-A)  Slide Hammer.
  1. Remove and discard the intermediate shaft retaining circlip.
  1. Remove and discard the intermediate shaft dust cover.
  1. Remove and discard the intermediate shaft seal.
  1. Remove the intermediate shaft bearing.

Installation

  1. Install the new intermediate shaft retaining circlip.
  1. Install the intermediate shaft bearing.
  1. Install the intermediate shaft.
  1. Install the intermediate shaft seal.
    Use Special Service Tool: 205-1076  Link Shaft tool E-Drive Rear Axle. , 205-153 (T80T-4000-W)  Handle.
  1. Install the intermediate shaft dust cover.
    Use Special Service Tool: 205-1076  Link Shaft tool E-Drive Rear Axle. , 205-153 (T80T-4000-W)  Handle.
  1. Install the rear halfshaft LH .
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. Check and top off the rear electric drive assembly oil level.
    Refer to: Drive Assembly Oil Draining and Filling (302-02 Rear Electric Drive Assembly, General Procedures).

    Diagnosis and Testing - Rear Drive Halfshafts

    Preliminary Inspection Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...

    Removal and Installation - Rear Halfshaft

    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 205-832Remover, HalfshaftTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW Removal NOTICE: Never pick up or hold the halfshaft by only the inner or outer Constant Velocity (CV) joint...

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Diagnosis and Testing - Special Testing Procedures


    Principles of Operation Line Pressure Test This test verifies the line pressure is within specification. Remove the air cleaner.REFER to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.3L EcoBoost (199kW/270PS), Removal and Installation)...

    Lincoln Corsair 2020-2024 Owners Manual: Rear Seats


    Moving the Seats Backward and Forward WARNING: Make sure the seat fully locks into place by rocking it backward and forward. Folding the Seat Backrest (If Equipped) With the seat empty, pull the lever up to fold the seat backrest forward. You may need to lower the center head restraint first...

    Categories

    Adjusting the Steering Wheel - Vehicles With: Power Adjustable Steering Column

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Lincoln Corsair. Column

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