Lincoln Corsair: Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft
Special Tool(s) /
General Equipment
 |
100-001
(T50T-100-A)
Slide Hammer |
 |
205-1076 Link Shaft tool E-Drive Rear Axle |
 |
205-153
(T80T-4000-W)
Handle |
 |
303-D1665
(303-DS005)
Puller, Blind Hole |
Removal
-
Remove the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Using the special tools, remove the intermediate shaft.
Use Special Service Tool: 303-D1665
(303-DS005)
Puller, Blind Hole.
, 100-001
(T50T-100-A)
Slide Hammer.
-
Remove and discard the intermediate shaft retaining circlip.
-
Remove and discard the intermediate shaft dust cover.
-
Remove and discard the intermediate shaft seal.
-
Remove the intermediate shaft bearing.
Installation
-
Install the new intermediate shaft retaining circlip.
-
Install the intermediate shaft bearing.
-
Install the intermediate shaft.
-
Install the intermediate shaft seal.
Use Special Service Tool: 205-1076
Link Shaft tool E-Drive Rear Axle.
, 205-153
(T80T-4000-W)
Handle.
-
Install the intermediate shaft dust cover.
Use Special Service Tool: 205-1076
Link Shaft tool E-Drive Rear Axle.
, 205-153
(T80T-4000-W)
Handle.
-
Install the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Check and top off the rear electric drive assembly oil level.
Refer to: Drive Assembly Oil Draining and Filling (302-02 Rear Electric Drive Assembly, General Procedures).
Preliminary Inspection
Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
205-832Remover, HalfshaftTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW
Removal
NOTICE:
Never pick up or hold the halfshaft by only the inner or
outer Constant Velocity (CV) joint...
Other information:
Materials
Name
Specification
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B, APM-4-C
-
Removal
WARNING:
Service actions on vehicles equipped with electronic brake
booster and electronic parking brakes may cause unexpected brake
application, which could result in injury to hands or fingers...
Disassembled Views
Item
Part Number
Description
1
70067006
Transmission case
2
7B3627B362
Transmission case dowel (2 required)
3
7D4197D419
Park rod guide
4
7G1007G100
Park rod guide roll pin
5
7F3377F337
Manual control shaft seal
6
7D4107D410
Park pawl actuator rod
7
7H5577H557..