Lincoln Corsair Manuals

Lincoln Corsair: Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Corsair 2020-2022 Service Manual / Chassis / Driveline / Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft

Special Tool(s) / General Equipment

100-001 (T50T-100-A)
Slide Hammer
205-1076
Link Shaft tool E-Drive Rear Axle
205-153 (T80T-4000-W)
Handle
303-D1665 (303-DS005)
Puller, Blind Hole

Removal

  1. Remove the rear halfshaft LH .
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. Using the special tools, remove the intermediate shaft.
    Use Special Service Tool: 303-D1665 (303-DS005)  Puller, Blind Hole. , 100-001 (T50T-100-A)  Slide Hammer.
  1. Remove and discard the intermediate shaft retaining circlip.
  1. Remove and discard the intermediate shaft dust cover.
  1. Remove and discard the intermediate shaft seal.
  1. Remove the intermediate shaft bearing.

Installation

  1. Install the new intermediate shaft retaining circlip.
  1. Install the intermediate shaft bearing.
  1. Install the intermediate shaft.
  1. Install the intermediate shaft seal.
    Use Special Service Tool: 205-1076  Link Shaft tool E-Drive Rear Axle. , 205-153 (T80T-4000-W)  Handle.
  1. Install the intermediate shaft dust cover.
    Use Special Service Tool: 205-1076  Link Shaft tool E-Drive Rear Axle. , 205-153 (T80T-4000-W)  Handle.
  1. Install the rear halfshaft LH .
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. Check and top off the rear electric drive assembly oil level.
    Refer to: Drive Assembly Oil Draining and Filling (302-02 Rear Electric Drive Assembly, General Procedures).

    Diagnosis and Testing - Rear Drive Halfshafts

    Preliminary Inspection Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...

    Removal and Installation - Rear Halfshaft

    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 205-832Remover, HalfshaftTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW Removal NOTICE: Never pick up or hold the halfshaft by only the inner or outer Constant Velocity (CV) joint...

    Other information:

    Lincoln Corsair 2020-2022 Service Manual: Removal and Installation - Front Halfshaft RH - 2.5L Duratec – Hybrid (121kW/164PS) (BG)


    Special Tool(s) / General Equipment 204-161 (T97P-1175-A) Installer, HalfshaftTKIT-1997-LM2TKIT-1997-F/FM2TKIT-1997-FLM2 205-D070 (D93P-1175-B) Remover, Front Wheel Hub Tie Rod End Remover Removal Remove the wheel and tire...

    Lincoln Corsair 2020-2022 Service Manual: General Procedures - Compression and Cylinder Leakage Test


    Make sure the oil in the crankcase is of the correct viscosity and at the correct level and that the battery is correctly charged. Operate the vehicle until the engine is at normal operating temperature. Turn the ignition switch to the OFF position...

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