Lincoln Corsair: Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft
Special Tool(s) /
General Equipment
 |
100-001
(T50T-100-A)
Slide Hammer |
 |
205-1076 Link Shaft tool E-Drive Rear Axle |
 |
205-153
(T80T-4000-W)
Handle |
 |
303-D1665
(303-DS005)
Puller, Blind Hole |
Removal
-
Remove the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Using the special tools, remove the intermediate shaft.
Use Special Service Tool: 303-D1665
(303-DS005)
Puller, Blind Hole.
, 100-001
(T50T-100-A)
Slide Hammer.
-
Remove and discard the intermediate shaft retaining circlip.
-
Remove and discard the intermediate shaft dust cover.
-
Remove and discard the intermediate shaft seal.
-
Remove the intermediate shaft bearing.
Installation
-
Install the new intermediate shaft retaining circlip.
-
Install the intermediate shaft bearing.
-
Install the intermediate shaft.
-
Install the intermediate shaft seal.
Use Special Service Tool: 205-1076
Link Shaft tool E-Drive Rear Axle.
, 205-153
(T80T-4000-W)
Handle.
-
Install the intermediate shaft dust cover.
Use Special Service Tool: 205-1076
Link Shaft tool E-Drive Rear Axle.
, 205-153
(T80T-4000-W)
Handle.
-
Install the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Check and top off the rear electric drive assembly oil level.
Refer to: Drive Assembly Oil Draining and Filling (302-02 Rear Electric Drive Assembly, General Procedures).
Preliminary Inspection
Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
205-832Remover, HalfshaftTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW
Removal
NOTICE:
Never pick up or hold the halfshaft by only the inner or
outer Constant Velocity (CV) joint...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Module
DTC
Description
Action
PCM
P0602:00
Powertrain Control Module Programming Error: No Sub Type Information
GO to Pinpoint Test QA
PCM
P0604..
Vehicles sold in the United States: Getting Roadside Assistance
To fully assist you should you have a vehicle
concern, Lincoln Motor Company offers a
complimentary roadside assistance program.
This program is separate from the New
Vehicle Limited Warranty.
The service is available:
Throughout the life of the vehicle for
original owners.
For six years or 70,000 mi (110,000 km)
(whichever..