Lincoln Corsair: Rear Drive Halfshafts / Removal and Installation - Intermediate Shaft
Special Tool(s) /
General Equipment
|
100-001
(T50T-100-A)
Slide Hammer |
|
205-1076 Link Shaft tool E-Drive Rear Axle |
|
205-153
(T80T-4000-W)
Handle |
|
303-D1665
(303-DS005)
Puller, Blind Hole |
Removal
-
Remove the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Using the special tools, remove the intermediate shaft.
Use Special Service Tool: 303-D1665
(303-DS005)
Puller, Blind Hole.
, 100-001
(T50T-100-A)
Slide Hammer.
-
Remove and discard the intermediate shaft retaining circlip.
-
Remove and discard the intermediate shaft dust cover.
-
Remove and discard the intermediate shaft seal.
-
Remove the intermediate shaft bearing.
Installation
-
Install the new intermediate shaft retaining circlip.
-
Install the intermediate shaft bearing.
-
Install the intermediate shaft.
-
Install the intermediate shaft seal.
Use Special Service Tool: 205-1076
Link Shaft tool E-Drive Rear Axle.
, 205-153
(T80T-4000-W)
Handle.
-
Install the intermediate shaft dust cover.
Use Special Service Tool: 205-1076
Link Shaft tool E-Drive Rear Axle.
, 205-153
(T80T-4000-W)
Handle.
-
Install the rear halfshaft LH .
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Check and top off the rear electric drive assembly oil level.
Refer to: Drive Assembly Oil Draining and Filling (302-02 Rear Electric Drive Assembly, General Procedures).
Preliminary Inspection
Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
205-832Remover, HalfshaftTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW
Removal
NOTICE:
Never pick up or hold the halfshaft by only the inner or
outer Constant Velocity (CV) joint...
Other information:
Principles of Operation
Line Pressure Test
This test verifies the line pressure is within specification.
Remove the air cleaner.REFER to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.3L EcoBoost (199kW/270PS), Removal and Installation)...
Moving the Seats Backward and Forward
WARNING: Make sure the seat fully
locks into place by rocking it backward and
forward.
Folding the Seat Backrest (If Equipped)
With the seat empty, pull the lever up to fold
the seat backrest forward. You may need to
lower the center head restraint first...