Lincoln Corsair Manuals

Lincoln Corsair: Rear Drive Halfshafts / Removal and Installation - Rear Halfshaft

Lincoln Corsair 2020-2023 Service Manual / Chassis / Driveline / Rear Drive Halfshafts / Removal and Installation - Rear Halfshaft

Special Tool(s) / General Equipment

100-001 (T50T-100-A)
Slide Hammer
205-832
Remover, Halfshaft
TKIT-2006C-FFMFLM
TKIT-2006C-LM
TKIT-2006C-ROW

Removal

NOTICE: Never pick up or hold the halfshaft by only the inner or outer Constant Velocity (CV) joint. Damage to the CV joint will occur.

NOTICE: Never use a hammer to remove or install the halfshafts. Damage to the CV joint may occur.

NOTICE: Never use the halfshaft assembly as a lever to position other components. Damage to the halfshaft or CV joint may occur.

NOTICE: Do not allow the boots to contact sharp edges or hot exhaust components. Damage to the halfshaft boots will occur.

NOTICE: Do not drop assembled halfshafts. The impact may cut the boots from the inside without evidence of external damage.

NOTE: Left hand (LH) shown, right hand (RH) similar.

  1. Remove the wheel speed sensor.
    Refer to: Rear Wheel Speed Sensor - LHD 4WD (206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
  1. Remove the wheel bearing and wheel hub.
    Refer to: Wheel Bearing and Wheel Hub - AWD (204-02 Rear Suspension, Removal and Installation).
  1. NOTE: Slide hammer extension may be needed.

    Using the special tools, remove the rear halfshaft.
    Use Special Service Tool: 205-832  Remover, Halfshaft. , 100-001 (T50T-100-A)  Slide Hammer.
    1. Remove and discard the halfshaft retaining circlip.
    1. Inspect the halfshaft end for damage.

Installation

  1. NOTE: The halfshaft seal has to be replaced whenever the halfshaft is removed.

    Replace the rear halfshaft seal.
    Refer to: Rear Halfshaft Seal (205-02 Rear Drive Axle/Differential, Removal and Installation).
  1. Using the diagnostic tool, apply the RDU clutch.
    Refer to: Rear Drive Axle and Differential (205-02 Rear Drive Axle/Differential, Diagnosis and Testing).
  1. Install the new rear halfshaft retaining circlip.
  1. NOTICE: End output state control within 5 minutes of activation. Failure to end output state control within 5 minutes may cause damage to the RDU clutch motor.

    LH side only.
    • Using the scan tool, actuate the following AWD PID : RDU_TRQ_REQ# to approximately 500 Nm.
  1. NOTE: When seated correctly, the halfshaft retainer circlip can be felt as it snaps into the differential side gear groove.

    NOTE: After insertion, pull the halfshaft inner end to make sure the circlip is locked.

    Install the rear halfshaft.
  1. LH side only.
    • Exit output state control.
  1. Check and top off the differential fluid.
    Refer to: Differential Fluid Level Check (205-02 Rear Drive Axle/Differential, General Procedures).
  1. Install the wheel bearing and wheel hub.
    Refer to: Wheel Bearing and Wheel Hub - AWD (204-02 Rear Suspension, Removal and Installation).
  1. Install the wheel speed sensor.
    Refer to: Rear Wheel Speed Sensor - LHD 4WD (206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).

    Removal and Installation - Intermediate Shaft

    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 205-1076Link Shaft tool E-Drive Rear Axle 205-153 (T80T-4000-W) Handle 303-D1665 (303-DS005) Puller, Blind Hole Removal Remove the rear halfshaft LH ...

    Brake System

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    Information on P Type Tires

    Lincoln Corsair. Information on P Type Tires

    P215/65R15 95H is an example of a tire size, load index and speed rating. The definitions of these items are listed below. (Note that the tire size, load index and speed rating for your vehicle may be different from this example.)

    P: Indicates a tire, designated by the Tire and Rim Association, that may be used for service on cars, sport utility vehicles, minivans and light trucks. Note: If your tire size does not begin with a letter this may mean it is designated by either the European Tire and Rim Technical Organization or the Japan Tire Manufacturing Association. 215: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. 65: Indicates the aspect ratio which gives the tire's ratio of height to width. R: Indicates a radial type tire. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter. 95: Indicates the tire's load index. It is an index that relates to how much weight a tire can carry. You may find this information in your owner’s manual. If not, contact a local tire dealer.

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