Lincoln Corsair Manuals

Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

Lincoln Corsair 2020-2024 Service Manual / Powertrain / Automatic Transmission / Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

Special Tool(s) / General Equipment

Punch
Copper Hammer
  1. Remove the front subframe.
    Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
  1. Remove the catalytic converter.
    Refer to: Catalytic Converter (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Remove and discard the driveshaft to PTU bolts and retaining straps.

  1. Separate the driveshaft from the PTU flange.
    1. NOTE: Make sure that the component aligns with the installation mark.

      Index-mark the driveshaft and PTU flange.
    1. NOTICE: Do not remove driveshaft from the PTU flange by pulling on the driveshaft tube. Damage to the CV-joint can result.

      Using general equipment, separate the driveshaft from the PTU flange.
      Use the General Equipment: Punch
      Use the General Equipment: Copper Hammer
    1. Position aside and support the driveshaft.
  1. Drain the PTU.
    Refer to: Power Transfer Unit Draining and Filling (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
  1. Remove the intermediate shaft.
    Refer to: Intermediate Shaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. If equipped, disconnect the PTU temperature sensor electrical connector. Disconnect the motor connectors and the retainers.
  1. If equipped, disconnect retainer and position aside the wiring harness.
  1. Disconnect and position aside the PTU vent hose.
  1. Remove the vent hose retainer.
  1. Remove the PTU support bracket bolts and the PTU support bracket.
  1. Remove the PTU bolts.
  1. NOTICE: This is a tight fit, use care to not damage the transmission and PTU mating surfaces.

    Remove the PTU bolts and the PTU.
  1. Remove and discard the PTU to transmission compression seal.
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    Remove the PTU heat shield bolts and PTU heat shield.
    Torque: 89 lb.in (10 Nm)
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    If equipped, remove the PTU temperature sensor harness bracket.

    Removal - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

    Special Tool(s) / General Equipment Punch Copper Hammer Remove the front subframe. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation)...

    Installation - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

    NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal. Install the PTU heat shield. Torque: 89 lb.in (10 Nm) NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal...

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Diagnosis and Testing - Front Drive Halfshafts


    Preliminary Inspection Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...

    Lincoln Corsair 2020-2024 Service Manual: Description and Operation - Exhaust System - Overview


    Overview NOTICE: Do not use leaded fuel in a vehicle equipped with a catalytic converter. In a vehicle that is continually misfueled, the lead in the fuel will be deposited in the catalytic converter and completely blanket the catalyst. Lead reacts with platinum to "poison" the catalyst...

    Categories

    Autowipers (IF EQUIPPED)

    Wet or winter driving conditions with ice, snow or salty road mist can cause inconsistent and unexpected wiping or smearing.

    Lincoln Corsair. Autowipers (IF EQUIPPED)

    Autowipers On. High sensitivity. Low sensitivity.

    read more

    Copyright © 2024 www.licorsair.com