Lincoln Corsair Manuals

Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

Lincoln Corsair 2020-2023 Service Manual / Powertrain / Automatic Transmission / Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

Special Tool(s) / General Equipment

Punch
Copper Hammer
  1. Remove the front subframe.
    Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
  1. Remove the catalytic converter.
    Refer to: Catalytic Converter (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Remove and discard the driveshaft to PTU bolts and retaining straps.

  1. Separate the driveshaft from the PTU flange.
    1. NOTE: Make sure that the component aligns with the installation mark.

      Index-mark the driveshaft and PTU flange.
    1. NOTICE: Do not remove driveshaft from the PTU flange by pulling on the driveshaft tube. Damage to the CV-joint can result.

      Using general equipment, separate the driveshaft from the PTU flange.
      Use the General Equipment: Punch
      Use the General Equipment: Copper Hammer
    1. Position aside and support the driveshaft.
  1. Drain the PTU.
    Refer to: Power Transfer Unit Draining and Filling (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
  1. Remove the intermediate shaft.
    Refer to: Intermediate Shaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. If equipped, disconnect the motor connectors and retainers.
  1. If equipped, disconnect retainer and position aside the wiring harness.
  1. Disconnect and position aside the PTU vent hose.
  1. Remove the vent hose retainer.
  1. Remove the PTU support bracket bolts and the PTU support bracket.
  1. Remove the PTU bolts.
  1. NOTICE: This is a tight fit, use care to not damage the transmission and PTU mating surfaces.

    Remove the PTU bolts and the PTU.
  1. Remove and discard the PTU to transmission compression seal.
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    Remove the PTU heat shield bolts and PTU heat shield.
    Torque: 89 lb.in (10 Nm)
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    If equipped, remove the PTU temperature sensor harness bracket.

    Removal and Installation - Power Transfer Unit Rear Seal

    Special Tool(s) / General Equipment 205-199 (T83T-3132-A1) Installer, Spindle/Axle ShaftT83-4000-ATKIT-1983-FTKIT-1983-FLMTKIT-1983-FX 308-777Remover and Installer, PTU Input Shaft Seal 308-969Installer, Pinion Seal Slide Hammer Dent Puller Plastic Mallet Two Leg Puller Removal Remove the PTU...

    Removal - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

    Special Tool(s) / General Equipment Punch Copper Hammer Remove the front subframe. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation)...

    Other information:

    Lincoln Corsair 2020-2023 Owners Manual: Tire Pressure Monitoring System Sensors - Vehicles With: 433 MHz Sensors


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    Lincoln Corsair 2020-2023 Service Manual: Removal and Installation - Rear Halfshaft Seal


    Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 205-990Installer, Axle SealTKIT-2012A-FLTKIT-2012A-ROW Flat Headed Screw Driver Removal Remove the rear halfshaft. Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation)...

    Categories

    Selecting a Drive Mode. DRIVE MODES

    Selecting a Drive Mode

    Note: Drive mode changes may not be available when the ignition is off.

    Lincoln Corsair. Selecting a Drive Mode. DRIVE MODES

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