Lincoln Corsair Manuals

Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Installation - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

Lincoln Corsair 2020-2024 Service Manual / Powertrain / Automatic Transmission / Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Installation - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    Install the PTU heat shield.
    Torque: 89 lb.in (10 Nm)
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    If equipped, install the wiring harness bracket.
    Torque: 97 lb.in (11 Nm)
  1. Install the new PTU to transmission compression seal.
  1. Install the PTU and mounting bolts.
    Torque: 76 lb.ft (103 Nm)
  1. Install the new PTU bolts.
    Torque: 76 lb.ft (103 Nm)
  1. Install the PTU support bracket and bolts.
    Torque: 35 lb.ft (48 Nm)
  1. Install the vent hose retainer.
  1. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

    Connect the PTU vent hose.
  1. If equipped, position back the wiring harness and connect retainer.
  1. If equipped, connect the motor connectors and retainers.
  1. Install the intermediate shaft.
    Refer to: Intermediate Shaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. NOTE: Make sure that the installation marks are aligned.

  1. Install new PTU flange bolts.
    Torque: 26 lb.ft (35 Nm)
  1. Install the catalytic converter.
    Refer to: Catalytic Converter (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Install the front subframe.
    Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Fill the PTU.
    Refer to: Power Transfer Unit Draining and Filling (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).

    Removal - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

    Special Tool(s) / General Equipment Punch Copper Hammer Remove the front subframe. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation)...

    Installation - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

    NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal. Install the PTU heat shield. Torque: 89 lb.in (10 Nm) NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal...

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Rear Door Glass Top Run


    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the rear door window glass. Refer to: Rear Door Window Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation)...

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Glove Compartment


    Removal NOTE: Removal steps in this procedure may contain installation details. Open the glove compartment. Depress the stop tabs and lower the glove comaprtment. Remove the dampener strap. Fully lower the glove compartment, and the glove compartment off the hinges...

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    USB Port

    WARNING: Driving while distracted can result in loss of vehicle control, crash and injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the road. Your primary responsibility is the safe operation of your vehicle. We recommend against the use of any hand-held device while driving and encourage the use of voice-operated systems when possible. Make sure you are aware of all applicable local laws that may affect the use of electronic devices while driving.

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