Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Installation - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler
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NOTE:
This step is only necessary when installing a new PTU or replacing a PTU seal.
Install the PTU heat shield.
Torque:
89 lb.in (10 Nm)
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NOTE:
This step is only necessary when installing a new PTU or replacing a PTU seal.
If equipped, install the wiring harness bracket.
Torque:
97 lb.in (11 Nm)
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Install the new PTU to transmission compression seal.
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Install the PTU and mounting bolts.
Torque:
76 lb.ft (103 Nm)
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Install the new PTU bolts.
Torque:
76 lb.ft (103 Nm)
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Install the PTU support bracket and bolts.
Torque:
35 lb.ft (48 Nm)
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Install the vent hose retainer.
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NOTE:
The PTU vent hose should be replaced whenever a new PTU is installed.
Connect the PTU vent hose.
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If equipped, position back the wiring harness and connect retainer.
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If equipped, connect the motor connectors and retainers.
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Install the intermediate shaft.
Refer to: Intermediate Shaft (205-04 Front Drive Halfshafts, Removal and Installation).
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NOTE:
Make sure that the installation marks are aligned.
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Install new PTU flange bolts.
Torque:
26 lb.ft (35 Nm)
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Install the catalytic converter.
Refer to: Catalytic Converter (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
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Install the front subframe.
Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
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Fill the PTU.
Refer to: Power Transfer Unit Draining and Filling (307-07B Power
Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
Special Tool(s) /
General Equipment
Punch
Copper Hammer
Remove the front subframe.
Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation)...
NOTE:
This step is only necessary when installing a new PTU or replacing a PTU seal.
Install the PTU heat shield.
Torque:
89 lb.in (10 Nm)
NOTE:
This step is only necessary when installing a new PTU or replacing a PTU seal...
Other information:
Removal
WARNING:
The following procedure prescribes critical repair steps
required for correct restraint system operation during a crash. Follow
all notes and steps carefully. Failure to follow step instructions may
result in incorrect operation of the restraint system and increases the
risk of serious personal injury or death in a crash...
Adjustment
NOTE:
Typical D-ring shown, others similar.
If required, remove the necessary trim panel(s).
Fold the seatbelt as indicated.
Feed the folded portion of the seatbelt into the D-ring.
Pull the seatbelt through the D-ring to remove the twist in the seatbelt...
Removal - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler
Installation - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler
