Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Power Transfer Unit Actuator Motor

Lincoln Corsair 2020-2025 Service Manual / Powertrain / Automatic Transmission / Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Power Transfer Unit Actuator Motor

Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

Remove the PTU.
Refer to: Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, Removal).

NOTE: The PTU actuator motor bolts are internal torx plus® design. Use a TP30 driver bit to remove and install the bolts.
Remove and discard actuator motor bolts. Remove the actuator.
Torque: 97 lb.in (11 Nm)

Remove and discard the actuator motor seal.

Installation

To install, reverse the removal procedure.

General Procedures - Power Transfer Unit Fluid Level Check

Materials Name Specification Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear LubricantXY-75W85-QL WSS-M2C942-A Activation With the vehicle in NEUTRAL, position it on a hoist...

Removal and Installation - Power Transfer Unit Cooler - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

Removal NOTE: Removal steps in this procedure may contain installation details. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Other information:

Lincoln Corsair 2020-2025 Service Manual: Removal and Installation - A-Pillar Outer Panel

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - ..

Lincoln Corsair 2020-2025 Service Manual: Removal and Installation - Front Side Member

Special Tool(s) / General Equipment Resistance Spotwelding Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Removal WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard. Exercise caution and wear appropriate Persona..

Second Stage: Checking Tire Pressure

WARNING: If the tire does not inflate to the recommended tire pressure within 15 minutes, stop and call roadside assistance.

WARNING: The power plug may get hot after use and should be handled carefully when unplugging.

Check the air pressure of your tires as follows:

Lincoln Corsair. Second Stage: Checking Tire Pressure