Lincoln Corsair Manuals

Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Power Transfer Unit Cooler - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

Lincoln Corsair 2020-2026 Service Manual / Powertrain / Automatic Transmission / Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Power Transfer Unit Cooler - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the underbody shield.
    Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Clamp the hoses.
  1. Release the hose clamps and position aside the PTU cooling system hoses.
  1. NOTE: Be prepared to catch escaping fluid.

    Remove the nuts and PTU cooler.
    Torque: 97 lb.in (11 Nm)

Installation

  1. To install, reverse the removal procedure.
  1. Fill the PTU.
    Refer to: Power Transfer Unit Draining and Filling (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
  1. Fill and bleed the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03B Engine Cooling - 2.3L EcoBoost (199kW/270PS), General Procedures).

    Removal and Installation - Power Transfer Unit Actuator Motor

    Removal NOTE: Removal steps in this procedure may contain installation details. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Removal and Installation - Power Transfer Unit Input Shaft Seal LH

    Special Tool(s) / General Equipment 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub 205-153 (T80T-4000-W) Handle 307-557Installer, Ball BearingTKIT-2005U-FLMTKIT-2005U-LMTKIT-2006U-FLM/LMTKIT-2006UF/FM 308-968Installer, Input Shaft Seal 308-971Remover, Input Sleeve 308-972Installer, Input Sleeve 308-973Remover, PTU Input Sleeve Hyd..

    Other information:

    Lincoln Corsair 2020-2026 Service Manual: Diagnosis and Testing - Road Testing Vehicle


    Shift Point Road Test NOTE: Always drive the vehicle in a safe manner according to driving conditions and obey all traffic laws. Upshift Gear Sequence At times the 8-speed transmission may skip gears when the vehicle starts from a complete stop. This is normal and desired behavior. This transmission may also be described as a 7-speed transmission. For the 7-speed applications, 2nd gea..

    Lincoln Corsair 2020-2026 Service Manual: Removal and Installation - Front Brake Flexible Hose


    Removal   WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers. Put the brake system into service mode prior to servicing or removing any brake components. Failure to follow this instruction may result in serious personal injury. NOTICE: ..

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