Lincoln Corsair Manuals

Lincoln Corsair: Accessory Drive - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Accessory Drive Belt

Materials

Name Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound
XG-3-A
ESA-M1C200-A
ESE-M1C171-A
 

Removal

NOTICE: Under no circumstances should the accessory drive belt, tensioner or pulleys be lubricated as potential damage to the belt material and tensioner damping mechanism will occur. Do not apply any fluids or belt dressing to the accessory drive belt or pulleys.

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the A/C compressor belt.
    Refer to: Air Conditioning (A/C) Compressor Belt (303-05A Accessory Drive - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. NOTICE: Do not pull the engine appearance cover forward or sideways to remove. Failure to press straight upward on the underside of the cover at the attachment points may result in damage to the cover or engine components.

    • Remove the engine appearance cover nut.
      Torque: 89 lb.in (10 Nm)
    • Place your hand under the engine appearance cover at each grommet location and push straight up to release each grommet from the studs.
    • After all of the grommets have been released from the studs, remove the appearance cover from the engine.
  1. Loosen the bolts and remove the safety shield.
    Torque: 18 lb.ft (25 Nm)
    • Rotate the accessory drive belt tensioner counter clockwise.
    • Remove the accessory drive belt from the accessory drive belt tensioner pulley. Release the accessory drive belt tensioner and remove the accessory drive belt.

Installation

  1. To install, reverse the removal procedure.
  1. NOTE: Safety shield must be re-installed, to protect hands in the case of an un-expected start.

    1. After installation, make sure the accessory drive belt is correctly seated on pulleys.
    1. NOTE: Lubricating the grommets with silicone grease will aid in the installation of the engine appearance cover, and any future removal and installation of the cover.

      Lubricate each grommet with silicone grease.
      Material: Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound / XG-3-A (ESA-M1C200-A) (ESE-M1C171-A)
    1. If the engine appearance cover stud bolt is loosened or removed, it must be installed/tightened into the valve cover.
      Torque: 62 lb.in (7 Nm)
    1. Position the engine appearance cover onto engine with the grommets aligned with the studs.
    1. Press down on the engine appearance cover at each grommet location to attach the grommets onto the studs.
    1. Install the engine appearance cover nut.
      Torque: 44 lb.in (5 Nm)

    Removal and Installation - Air Conditioning (A/C) Compressor Belt

    Special Tool(s) / General Equipment 303-1252Stretchy Belt Remover/ Installer ToolTKIT-2006UF-FLMTKIT-2006UF-ROW Knife Removal NOTICE: Under no circumstances should the accessory drive belt, tensioner or pulleys be lubricated as potential damage to the belt material and tensioner damping mechanism will occur...

    Starting System - 2.0L EcoBoost (177kW/240PS) – MI4

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