Lincoln Corsair Manuals

Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Installation - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

Lincoln Corsair 2020-2024 Service Manual / Powertrain / Automatic Transmission / Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Installation - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    Install the PTU heat shield.
    Torque: 89 lb.in (10 Nm)
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    If equipped, install the PTU temperature sensor harness bracket.
    Torque: 97 lb.in (11 Nm)
  1. Install the new PTU to transmission compression seal.
  1. Install the PTU and mounting bolts.
    Torque: 76 lb.ft (103 Nm)
  1. Install the new PTU bolts.
    Torque: 76 lb.ft (103 Nm)
  1. Install the PTU support bracket and bolts.
    Torque: 35 lb.ft (48 Nm)
  1. Install the vent hose retainer.
  1. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

    Connect the PTU vent hose.
  1. If equipped, position back the wiring harness and connect retainer.
  1. If equipped, connect the PTU temperature sensor. Connect the motor connectors and retainers.
  1. Install the intermediate shaft.
    Refer to: Intermediate Shaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. NOTE: Make sure that the installation marks are aligned.

  1. Install new PTU flange bolts.
    Torque: 26 lb.ft (35 Nm)
  1. Insatll the catalytic converter.
    Refer to: Catalytic Converter (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Install the front subframe.
    Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Fill the PTU.
    Refer to: Power Transfer Unit Draining and Filling (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).

    Installation - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

    NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal. Install the PTU heat shield. Torque: 89 lb.in (10 Nm) NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal...

    Exhaust System

    ..

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Description and Operation - Battery and Battery Charging Health and Safety Precautions


      WARNING: Batteries contain sulfuric acid and produce explosive gases. Work in a well-ventilated area. Do not allow the battery to come in contact with flames, sparks or burning substances. Avoid contact with skin, eyes or clothing. Shield eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immed..

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Rear Door Window Glass


    Special Tool(s) / General Equipment Punch Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the aft rear door upper moulding. Refer to: Rear Door Upper Moulding (501-08 Exterior Trim and Ornamentation, Removal and Installation). Remove the upper interio..

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    Adjusting the Steering Wheel - Vehicles With: Power Adjustable Steering Column

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Lincoln Corsair. Column

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