Lincoln Corsair Manuals

Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Installation - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

Lincoln Corsair 2020-2026 Service Manual / Powertrain / Automatic Transmission / Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Installation - Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    Install the PTU heat shield.
    Torque: 89 lb.in (10 Nm)
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    If equipped, install the PTU temperature sensor harness bracket.
    Torque: 97 lb.in (11 Nm)
  1. Install the new PTU to transmission compression seal.
  1. Install the PTU and mounting bolts.
    Torque: 76 lb.ft (103 Nm)
  1. Install the new PTU bolts.
    Torque: 76 lb.ft (103 Nm)
  1. Install the PTU support bracket and bolts.
    Torque: 35 lb.ft (48 Nm)
  1. Install the vent hose retainer.
  1. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

    Connect the PTU vent hose.
  1. If equipped, position back the wiring harness and connect retainer.
  1. If equipped, connect the PTU temperature sensor. Connect the motor connectors and retainers.
  1. Install the intermediate shaft.
    Refer to: Intermediate Shaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. NOTE: Make sure that the installation marks are aligned.

  1. Install new PTU flange bolts.
    Torque: 26 lb.ft (35 Nm)
  1. Insatll the catalytic converter.
    Refer to: Catalytic Converter (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).
  1. Install the front subframe.
    Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Fill the PTU.
    Refer to: Power Transfer Unit Draining and Filling (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).

    Installation - Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler

    NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal. Install the PTU heat shield. Torque: 89 lb.in (10 Nm) NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal...

    Exhaust System

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    Lincoln Corsair 2020-2026 Owners Manual: Speed Sign Recognition – Troubleshooting


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    Special Tool(s) / General Equipment Oil Drain Equipment Draining With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). Remove the retainers and the underbody shield. Remove the oil pan drain bolt and drain the engine oil. Use th..

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    Adjusting the Steering Wheel - Vehicles With: Power Adjustable Steering Column

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Lincoln Corsair. Column

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