Lincoln Corsair: Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Power Transfer Unit Rear Seal

Special Tool(s) / General Equipment

	205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft T83-4000-A TKIT-1983-F TKIT-1983-FLM TKIT-1983-FX
	308-777 Remover and Installer, PTU Input Shaft Seal
	308-969 Installer, Pinion Seal
Slide Hammer Dent Puller
Plastic Mallet
Two Leg Puller

Removal

1. Remove the PTU.
   Refer to: Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, Removal).
   Refer to: Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, Removal).
   

1. Using the two leg puller remove the companion flange.
   Use the General Equipment: Two Leg Puller

1. Remove and discard retaining clip.
   

1. Using the tool, pierce the seal. Remove and discard pinion seal using dent puller.
   Use Special Service Tool: 308-777  Remover and Installer, PTU Input Shaft Seal.
   Use the General Equipment: Slide Hammer Dent Puller

Installation

1. Position the tool on the pinion shaft.
   Use Special Service Tool: 308-969  Installer, Pinion Seal.

1. Using the tool install the pinion seal.
   Use Special Service Tool: 308-969  Installer, Pinion Seal. , 205-199 (T83T-3132-A1)  Installer, Spindle/Axle Shaft.

1. Install new retaining clip.
   

1. NOTE: Place wooden block on the flange and hammer on the wood using mallet.

   Install the companion flange.
   Use the General Equipment: Plastic Mallet

1. Install the PTU.
   Refer to: Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, Installation).
   Refer to: Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler (307-07B Power Transfer Unit - 2.0L EcoBoost (177kW/240PS) – MI4, Installation).