Lincoln Corsair Manuals

Lincoln Corsair: Rear Electric Drive Assembly / Removal and Installation - Inverter System Controller [SOBDMB]

Lincoln Corsair 2020-2022 Service Manual / Powertrain / Frame and Mounting / Rear Electric Drive Assembly / Removal and Installation - Inverter System Controller [SOBDMB]

Special Tool(s) / General Equipment

Ford Diagnostic Equipment
Fluid Container

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. NOTE: This step is only necessary when installing a new component.

    Download the SOBDMB information to the diagnostic tool using the Programmable Modules Installation routine.
    Refer to: Module Programming (418-01 Module Configuration, General Procedures).
    Use the General Equipment: Ford Diagnostic Equipment
  1.   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 450 volts DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol. Failure to follow these instructions may result in serious personal injury or death.

    De-energize the high-voltage system.
    Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Drain the electric powertrain cooling system.
    Refer to: Cooling System Filling and Bleeding (303-03D Electric Powertrain Cooling - 2.5L Duratec – Hybrid (121kW/164PS) (BG), General Procedures).
  1. NOTE: Be prepared to collect escaping fluid.

    Disconnect the SOBDMB cooling hoses. Use the General Equipment: Fluid Container
  1. Remove the RH loadspace trim panel.
    Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Remove the high-voltage battery cable nut. Remove the bolts and position aside the high-voltage battery cable harness.
    1. Remove the bolt and position aside the high-voltage battery cable.
    1. Disconnect the SOBDMB electrical connector.
  1. Remove the bolts and the SOBDMB .

Installation

  1. Install the SOBDMB and the bolts Torque: 106 lb.in (12 Nm)
    1. Connect the SOBDMB electrical connector.
    1. Position back the high-voltage battery cable and install the bolt Torque: 106 lb.in (12 Nm)
  1. Position back the high-voltage battery cable harness and install the bolts. Install the high-voltage battery cable nut. Torque:
       Bolts :   97 lb.in (11 Nm)
       Nut :   53 lb.in (6 Nm)
  1. Install the RH loadspace trim panel.
    Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Connect the SOBDMB cooling hoses. Use the General Equipment: Fluid Container
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Repower the high-voltage system.
    Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
  1. Fill and bleed the electric powertrain cooling system.
    Refer to: Cooling System Filling and Bleeding (303-03D Electric Powertrain Cooling - 2.5L Duratec – Hybrid (121kW/164PS) (BG), General Procedures).
  1. NOTE: This step is only necessary when installing a new component.

    If the inverter system controller was replaced, upload the information from the diagnostic tool to the SOBDMB using the Programmable Modules Installation routine.
    Refer to: Module Programming (418-01 Module Configuration, General Procedures).
  1. NOTE: This step is only necessary when installing a new component.

    Perform the PATS module initialization procedure.
    Refer to: Module Programming (418-01 Module Configuration, General Procedures).

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    WARNING: Driving while distracted can result in loss of vehicle control, crash and injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the road. Your primary responsibility is the safe operation of your vehicle. We recommend against the use of any hand-held device while driving and encourage the use of voice-operated systems when possible. Make sure you are aware of all applicable local laws that may affect the use of electronic devices while driving.

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