Lincoln Corsair: Electronic Engine Controls - 2.0L EcoBoost (177kW/240PS) – MI4 / Removal and Installation - Crankshaft Position (CKP) Sensor
Special Tool(s) /
General Equipment
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303-1521 Alignment Tool, Crankshaft Position Sensor TKIT-2010C-FLM |
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303-507 Timing Peg, Crankshaft TDC TKIT-2001N-FLM TKIT-2001N-ROW |
Removal
All Vehicles
NOTE:
Do not loosen or remove the crankshaft pulley bolt
without first installing the special tools as instructed in this
procedure. The crankshaft pulley and the crankshaft timing sprocket are
not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and
the pulley are fitted together by friction, using diamond washers
between the flange faces on each part. For that reason, the crankshaft
sprocket is also unfastened if the pulley bolt is loosened. Before any
repair requiring loosening or removal of the crankshaft pulley bolt, the
crankshaft and camshafts must be locked in place by the special service
tools, otherwise severe engine damage can occur.
NOTE:
During engine repair procedures, cleanliness is
extremely important. Any foreign material (including any material
created while cleaning gasket surfaces) that enters the oil passages,
coolant passages or the oil pan can cause engine failure.
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the retainers and the underbody shield.
AWD
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Remove the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
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Remove the RH front halfshaft.
Refer to: Front Halfshaft RH - 2.0L EcoBoost (177kW/240PS) – MI4, FWD
(205-04 Front Drive Halfshafts, Removal and Installation).
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Remove the bolts and the transfer case support bracket.
All Vehicles
-
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Disconnect the CKP sensor electrical connector.
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Remove the 2 bolts and the CKP sensor.
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Installation
All Vehicles
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Turn the crankshaft clockwise until the No.1 piston is 45 degrees BTDC
using the guide holes on the engine front cover and the crankshaft
pulley.
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Remove the engine plug bolt.
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Install Special Service Tool: 303-507
Timing Peg, Crankshaft TDC.
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NOTE:
The Crankshaft TDC Timing Peg will contact the crankshaft and prevent
it from turning past TDC . However, the crankshaft can still be rotated
in the counterclockwise direction. The crankshaft must remain at the TDC
position during the crankshaft pulley removal and installation.
NOTE:
The engine front cover is removed from graphic for clarity.
Rotate the crankshaft clockwise until the contacts the special tool.
Use Special Service Tool: 303-507
Timing Peg, Crankshaft TDC.
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NOTE:
Do not tighten the CKP sensor bolts at this time.
Install the CKP sensor and the bolts.
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Install the Special Tool onto the CKP sensor and the tooth of the crankshaft pulley trigger wheel. Tighten CKP sensor bolts.
Use Special Service Tool: 303-1521
Alignment Tool, Crankshaft Position Sensor.
Torque:
97 lb.in (11 Nm)
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Remove the special service tool.
Use Special Service Tool: 303-1521
Alignment Tool, Crankshaft Position Sensor.
Remove Suggested Tool: 303-1521
Alignment Tool, Crankshaft Position Sensor.
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Remove special service tool.
Use Special Service Tool: 303-507
Timing Peg, Crankshaft TDC.
Remove Suggested Tool: 303-507
Timing Peg, Crankshaft TDC.
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Install the engine plug bolt.
Torque:
177 lb.in (20 Nm)
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Connect the CKP sensor electrical connector.
AWD
-
Install the transfer case support bracket and the bolts.
Torque:
35 lb.ft (48 Nm)
-
Install the RH halfshaft.
Refer to: Front Halfshaft RH - 2.0L EcoBoost (177kW/240PS) – MI4, FWD
(205-04 Front Drive Halfshafts, Removal and Installation).
-
Install the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
All Vehicles
-
Install the underbody shield and the retainers.
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After completing the repairs, perform the Misfire
Monitor Neutral Profile Correction procedure using a diagnostic scan
tool.
Materials
Name
Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A
ESA-M1C200-AESE-M1C171-A
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Materials
Name
Specification
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B, APM-4-C
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Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation)...
The intelligent access key also contains a
removable key blade that you can use to lock
and unlock your vehicle.
Turn the top of the key toward the front of
your vehicle once to lock all doors.
Turn the top of the key toward the rear of
your vehicle once to unlock the driver door
only...