Lincoln Corsair Manuals

Lincoln Corsair: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket

Lincoln Corsair 2020-2024 Service Manual / Chassis / Brake System / Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the cowl panel grille
    Refer to: Cowl Panel Grille (501-02) .
  1. Remove the 2 LH side (under hood) instrument panel bolts
    Torque: 35 lb.ft (48 Nm)
  1. Position the manual steering column adjuster lever in the down position.
  1. Remove the bolts and the lower steering column shroud.
    Torque: 17 lb.in (1.9 Nm)
  1. Release the clips and remove the LH instrument panel end cap.
    1. Remove the cover.
    1. Lift the cable and strap upward and reward to disengage from the lower trim panel.

  1. Release the clips and remove the LH trim panel.
    • Disconnect the electrical connector.
  1. Remove the bolts.
    Torque: 35 lb.ft (48 Nm)
  1. Remove the accelerator pedal.
    Refer to: Accelerator Pedal (310-02) .
  1. NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. The switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.

    Remove the stoplamp switch.
    Refer to: Stoplamp Switch (417-01) .
  1. Detach the harness retainers and position the wiring aside.
  1. Remove and discard the clevis pin.
  1. Remove the 5 brake pedal bracket nuts.
  1. NOTE: Have an assistant to pull the HCU away from the cowl enough to allow the brake pedal bracket to clear the studs.

    • Pull the LH side of the instrument panel away from the cowl slightly.
    • Remove the brake pedal and bracket.

Installation

  1. NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position will result in incorrect adjustment and may damage the switch.

    To install, reverse the removal procedure.
  1. Install the 5 brake pedal bracket nuts in the sequence shown.
    Torque: 18 lb.ft (25 Nm)

    Removal and Installation - Brake Fluid Reservoir

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the EBB . Refer to: Electric Brake Booster (EBB) (206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation)...

    Power Brake Actuation

    ..

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Front Door


    Special Tool(s) / General Equipment Door Lift Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH shown, RH similar. Open the door. Remove the check arm bolt. Torque: 18 lb.ft (25 Nm) Disconnect the door electrical connector. Re..

    Lincoln Corsair 2020-2024 Service Manual: General Procedures - Piston Inspection


    Inspection NOTE: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur. Clean and inspect the (1) ring lands, (2) pin bosses, (3) skirts and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod. NOTE: Make sure the oil ring hol..

    Categories

    Keyless Starting

    Note: The keyless starting system may not function if the key is close to metal objects or electronic devices such as cellular phones.

    Note: A valid key must be located inside your vehicle to switch the ignition on and start the engine.

    Ignition Modes

    Lincoln Corsair. Keyless Starting

    read more

    Copyright © 2024 www.licorsair.com