Lincoln Corsair Manuals

Lincoln Corsair: Body Repairs - Vehicle Specific Information and Tolerance Checks / Description and Operation - Body and Frame

The body consists of the following:

  • Front bumper constructed of high-strength aluminum
  • Rear bumper constructed of Boron ultra high-strength steel
  • Front frame rails constructed of Dual Phase (DP) 600 high-strength steel
  • Rear frame rails constructed of Boron ultra high-strength steel
  • Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel
  • Liftgate panel constructed of mild steel
  • Body structure constructed of Boron, Dual Phase (DP) and high-strength steels
  • Panoramic or steel roof panel options
  • Roof panel reinforcements constructed of Dual Phase (DP) 800, laminated steel, High-Strength Low Alloy (HSLA) steels
  • Bolted, removable front fenders, hinged doors and hood
  • Bodyside outer panels constructed of mild steel
  • Steel hood hinges
  • Mastic pads used on floor pan for sound deadening

Body Margins

NOTE: Unless otherwise indicated, margin dimensions apply to RH (right-hand) and LH (left-hand) side of vehicle.

Item Description Margin Gap Specification Flushness Specification Parallelism Specification
1 Hood-to-fascia 5.0 mm ± 2.0 mm (Gap Symmetry ≤ 2.4 mm) 2.0 mm ± 2.0 mm (Flushness Symmetry ≤ 2.2 mm)
2 Front door header-to-bodyside (Head underflush) 4.5 mm ± 2.2 mm -2.0 mm ± 2.5 mm Gap Parallelism ≤ 1.5 mm (Flush Parallelism ≤ 2.2 mm )
3 Front door-to-rear door applique 4.0 mm ± 2.0 mm 0.0 mm ± 2.0 mm
4 Front door-to-rear door belt moulding ≤ 2.2 mm (Up/down alignment)
5 Rear door-to-front door (Rear door underflush) 3.4 mm ± 1.5 mm -0.5 mm ± 2.0 mm Gap Parallelism ≤ 1.5 mm (Flush Parallelism ≤ 1.8 mm)
6 A-pillar-to-fender 3.4 mm ± 2.2 mm
7 Front door-to-fender (Door underflush) 3.4 mm ± 1.5 mm -0.7 mm ± 1.5 mm Gap Parallelism ≤ 1.3 mm (Flush Parallelism ≤ 1.5 mm )
8 Hood-to-fender 3.0 mm ± 1.5 mm Gap Parallelism ≤ 1.5 mm

Body Margins

NOTE: Unless otherwise indicated, margin dimensions apply to RH (right-hand) and LH (left-hand) side of vehicle.

Item Description Margin Gap Specification Flushness Specification Parallelism Specification
1 Bodyside-to-spoiler (Spoiler underflush) 5.8 mm ± 2.0 mm 1.0 mm ± 2.4 mm
2 Roof-to-liftgate (Liftgate underflush) 7.6 mm ± 2.0 mm 1.5 mm ± 2.0 mm
3 Liftgate-to-fascia lower 6.0 mm ± 3.0 mm
4 Liftgate-to-fascia side (Liftgate underflush) 5.5 mm ± 3.0 mm -1.1 mm ± 2.5 mm Flush Parallelism ≤ 1.8 mm
5 Liftgate-to-bodyside (Liftgate underflush) 4.7 mm ± 2.0 mm -1.2 mm ± 2.0 mm Gap Parallelism ≤ 2.0 mm (Flush Parallelism ≤ 1.8 mm )
6 Bodyside-to-aerofin moulding (Bodyside moulding underflush) 2.3 mm ± 2.6 mm
7 Bodyside-to-rear door 3.4 mm ± 1.5 mm 0.0 mm ± 1.5 mm Gap Parallelism ≤ 1.0 mm (Flush Parallelism ≤ 1.6 mm )
8 Rear door header-to-bodyside (Head underflush) 4.5 mm ± 2.0 mm -2.0 mm ± 2.5 mm Gap Parallelism ≤ 1.7 mm (Flush Parallelism ≤ 2.2 mm )

Under Hood Dimensions

NOTE: All dimensions on center unless otherwise indicated.


Front and Rear Door Opening Dimensions

NOTE: All dimensions on center unless otherwise indicated.


Liftgate Opening Dimensions

NOTE: All dimensions on center unless otherwise indicated.


Underbody Dimensions

NOTE: All dimensions on center unless otherwise indicated.


Datum Height Dimensions

    Body Repairs - Vehicle Specific Information and Tolerance Checks

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    Description and Operation - Vehicle Specific Body Construction

    For recommended metal repair guidelines and recommendations, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications)...

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Lower Arm


    Special Tool(s) / General Equipment Vehicle/Axle Stands Removal Remove the wheel and tire. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation). NOTICE: Take extra care when handling a compressed spring...

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Power Fold Seat Control Switch


    Removal Remove the load space trim panel. Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). Remove the power fold seat control switch. Depress the retaining clips. Position out of the load space trim panel...

    Categories

    Second Stage: Checking Tire Pressure

    WARNING: If the tire does not inflate to the recommended tire pressure within 15 minutes, stop and call roadside assistance.

    WARNING: The power plug may get hot after use and should be handled carefully when unplugging.

    Check the air pressure of your tires as follows:

    Lincoln Corsair. Second Stage: Checking Tire Pressure

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