Lincoln Corsair Manuals

Lincoln Corsair: Body Repairs - General Information / Specifications


  General Specifications


Item Specification
Plastic front fascia paint maximum thickness 12 mils (300 microns)
Plastic rear fascia paint maximum thickness 12 mils (300 microns)

  General Specifications


Item Specification
Plug Weld hole 8 mm (0.315 in)
Weld Wire ER70S-3 0.9 mm (0.0354 in) - 1.1 mm (0.0433 in)
Weld Wire ER70S-6 0.9 mm (0.0354 in) - 1.1 mm (0.0433 in)

  Weld Nugget Chart


Test Thickness of Metal Nugget Size
0.7 mm (0.0276 in) + 0.7 mm (0.0276 in) 4.3 mm (0.1693 in)
0.7 mm (0.0276 in) + 0.7 mm (0.0276 in) + 0.7 mm (0.0276 in) 4.3 mm (0.1693 in)
0.9 mm (0.0354 in) + 0.9 mm (0.0354 in) 4.7 mm (0.185 in)
0.9 mm (0.0354 in) + 0.9 mm (0.0354 in) + 0.9 mm (0.0354 in) 4.7 mm (0.185 in)
1 mm (0.0394 in) + 1 mm (0.0394 in) 5.2 mm (0.2047 in)
1 mm (0.0394 in) + 1 mm (0.0394 in) + 1 mm (0.0394 in) 5.2 mm (0.2047 in)
2 mm (0.0787 in) + 2 mm (0.0787 in) 7.1 mm (0.2795 in)
2 mm (0.0787 in) + 2 mm (0.0787 in) + 2 mm (0.0787 in) 7.1 mm (0.2795 in)
3 mm (0.1181 in) + 3 mm (0.1181 in) 8.7 mm (0.3425 in)
3 mm (0.1181 in) + 3 mm (0.1181 in) + 3 mm (0.1181 in) 8.7 mm (0.3425 in)
3 mm (0.1181 in) + 0.7 mm (0.0276 in) 4.3 mm (0.1693 in)
0.7 mm (0.0276 in) + 3 mm (0.1181 in) + 1 mm (0.0394 in) 5.2 mm (0.2047 in)
2 mm (0.0787 in) + 2 mm (0.0787 in) + 0.7 mm (0.0276 in) 4.3 mm (0.1693 in)
0.9 mm (0.0354 in) + 0.9 mm (0.0354 in) + 2 mm (0.0787 in) 4.7 mm (0.185 in)
2 mm (0.0787 in) + 0.9 mm (0.0354 in) + 1 mm (0.0394 in) 5.2 mm (0.2047 in)
1 mm (0.0394 in) + 3 mm (0.1181 in) + 1 mm (0.0394 in) 5.2 mm (0.2047 in)
3 mm (0.1181 in) + 1 mm (0.0394 in) + 2 mm (0.0787 in) 7.1 mm (0.2795 in)
0.9 mm (0.0354 in) + 0.7 mm (0.0276 in) + 0.9 mm (0.0354 in) 4.3 mm (0.1693 in)

  Ford Recommended Steel Repairability Matrix


Grade Trade Descriptions Welding Method Cold Repairs Use of Heat for Repair Temperature Range Maximum Heat
  MAG Squeeze-Type Resistance Spot Welding (STRW) MAG Braze
Mild Steel Mild Yes Yes N/A Yesa Yes Up to 650° C (1,200° F) 90 seconds x 2
Laminate Steel Quiet Steel No Yes No Yesa NA NA NA
Bake Hardened Steel (BH) Bake Hardened Steel (BH) 180, 200, 210, 220, 250, 280 Yes Yes Yesb Yesa Yes Up to 650° C (1,200° F) 90 seconds x 2
Solid Solution Strengthened - Yes Yes Yesb Yesa Yes Up to 650° C (1,200° F) 90 seconds x 2
High-Strength Low Alloy (HSLA) High-Strength Low Alloy (HSLA) 200, High-Strength Low Alloy (HSLA 250, High-Strength Low Alloy (HSLA 260, High-Strength Low Alloy (HSLA 300, High-Strength Low Alloy (HSLA 340, High-Strength Low Alloy (HSLA 350, High-Strength Low Alloy (HSLA 500, High-Strength Low Alloy (HSLA) 550 Yes Yes Yesb Yesa Yes Up to 650° C (1,200° F) 90 seconds x 2
Dual Phase Steel (DP) Dual Phase Steel (DP) 500, Dual Phase Steel (DP) 600 Yes Yes Yesb Yesa No NA NA
Dual Phase Steel (DP)c Dual Phase Steel (DP) 700, Dual Phase Steel (DP) 900 and Dual Phase Steel (DP) 1,000 Yesd Yes Yesb No No NA NA
Ultra High Strength Steel (UHSS) (Martensitic, Boron)e Boron, Martensitic Yesa Yes Yesb No No NA NA
Transformation Induced Plasticity Steel (TRIP) Transformation Induced Plasticity Steel (TRIP) 590, Transformation Induced Plasticity Steel (TRIP) 780, Transformation Induced Plasticity Steel (TRIP) 980 NA NA NA NA NA NA NA

aCold repairs can be performed if damage excludes kinks. May section only if approved procedure in workshop manual.

bMetal Active Gas (MAG) braze allowed for non-structural applications only.

cDual phase steels DP 700 class, DP 900 class and DP 1,000 class must be replaced at factory joints, no sectioning unless approved procedure in workshop manual.

dFor DP 900, 1,000 and Boron use Metal Active Gas (MAG) plug welding only, no stitch welding.

eBoron and Ultra High Strength Steel (UHSS)-Mortensite components must be replaced at factory joints, no sectioning allowed.


    Body Repairs - General Information

    ..

    Description and Operation - Complete Panel Replacement/Partial Replacement

    Partial Replacement Item Description 1 Sectioning area 2 Manufacture weld joint Decision Criteria The following points a crucial to the decision of complete or partial replacement of the part(s)...

    Other information:

    Lincoln Corsair 2020-2024 Service Manual: Removal and Installation - Brake Disc


    Materials Name Specification Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B, APM-4-C -  Removal   WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers...

    Lincoln Corsair 2020-2024 Owners Manual: Second Stage: Checking Tire Pressure


    WARNING: If the tire does not inflate to the recommended tire pressure within 15 minutes, stop and call roadside assistance. WARNING: The power plug may get hot after use and should be handled carefully when unplugging. Check the air pressure of your tires as follows: Remove the valve cap from the tire valve...

    Categories

    Information on P Type Tires

    Lincoln Corsair. Information on P Type Tires

    P215/65R15 95H is an example of a tire size, load index and speed rating. The definitions of these items are listed below. (Note that the tire size, load index and speed rating for your vehicle may be different from this example.)

    P: Indicates a tire, designated by the Tire and Rim Association, that may be used for service on cars, sport utility vehicles, minivans and light trucks. Note: If your tire size does not begin with a letter this may mean it is designated by either the European Tire and Rim Technical Organization or the Japan Tire Manufacturing Association. 215: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. 65: Indicates the aspect ratio which gives the tire's ratio of height to width. R: Indicates a radial type tire. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter. 95: Indicates the tire's load index. It is an index that relates to how much weight a tire can carry. You may find this information in your owner’s manual. If not, contact a local tire dealer.

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