Lincoln Corsair Manuals

Lincoln Corsair: Driveshaft / Removal and Installation - Rear Driveshaft

Lincoln Corsair 2020-2026 Service Manual / Chassis / Driveline / Driveshaft / Removal and Installation - Rear Driveshaft

Special Tool(s) / General Equipment

Flat Headed Screw Driver
Punch
Copper Hammer

Removal

  1. Remove the muffler and tailpipe.
    Refer to: Muffler and Tailpipe (309-00B Exhaust System - 2.3L EcoBoost (199kW/270PS), Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).

  1. Remove the LH front air deflector.
    1. Remove the screws and washers.
    1. Remove the stamped nuts.
    1. Remove the push pins.

  1. Remove the RH front air deflector.
    1. Remove the screws and washers.
    1. Remove the stamped nuts.
    1. Remove the push pins.

  1. Remove the heat shield.
    1. Remove the screws and washers.
    1. Remove the push pin.
  1. Remove the stamped nuts and the heat shield.
  1. NOTE: The installation step requires the aid of another technician.

    Remove and discard the driveshaft to PTU bolts and the retaining straps.

  1. Separate the driveshaft from the PTU flange.
    1. NOTE: Make sure that the component aligns with the installation mark.

      Index-mark the driveshaft and PTU flange.
    1. NOTICE: Do not remove driveshaft from the PTU flange by pulling on the driveshaft tube. Damage to the CV-joint can result.

      NOTE: This is a tight fit, do not remove the CV flange from the PTU flange at this time.

      Using general equipments, separate the driveshaft from the PTU flange.
      Use the General Equipment: Punch
      Use the General Equipment: Copper Hammer
    1. NOTE: This step requires the aid of another technician.

      Remove the driveshaft from the PTU flange.
  1. Remove and discard the driveshaft to RDU flange bolts and retaining straps.

  1. Separate the driveshaft from the drive pinion flange.
    1. NOTE: Make sure that the component aligns with the installation mark.

      Index-mark the driveshaft and RDU flange.
    1. Using general equipment, separate the driveshaft from drive pinion flange.
      Use the General Equipment: Flat Headed Screw Driver
    1. Remove the driveshaft from the RDU flange.
  1. Remove the center bearing nuts.
  1. NOTE: Do not allow the angle of the driveshaft U-joint exceed 5 degrees.

    NOTE: This step requires the aid of another technician.

    With the help of an assistant, remove the driveshaft.

Installation

  1. NOTE: This step requires the aid of another technician.

    With the help of an assistant, install the driveshaft.
  1. Install the center bearing nuts.
    Torque: 41 lb.ft (55 Nm)
    1. Align the index-mark on the driveshaft and RDU flange.
    1. Fit the driveshaft into the RDU flange.
    • Install the new driveshaft to the RDU flange retaining straps and bolts.
    • Tighten the driveshaft to the RDU flange bolts in criss-cross pattern.
      Torque: 26 lb.ft (35 Nm)
    1. Align the index-mark on the driveshaft and PTU flange.
    1. Fit the driveshaft into the drive pinion flange.
    • Install the new driveshaft to the PTU flange retaining straps and bolts.
    • Tighten the driveshaft to the PTU flange bolts in criss-cross pattern.
      Torque: 26 lb.ft (35 Nm)
  1. Install the heat shield and the stamped nuts.

  1. Install the heat shield.
    1. Install the screws and washers.
    1. Install the push pin.

  1. Install the RH front air deflector.
    1. Install the screws and washers.
    1. Install the stamped nuts.
    1. Install the push pins.

  1. Install the LH front air deflector.
    1. Install the screws and washers.
    1. Install the stamped nuts.
    1. Install the push pins.
  1. Install the muffler and tailpipe.
    Refer to: Muffler and Tailpipe (309-00B Exhaust System - 2.3L EcoBoost (199kW/270PS), Removal and Installation).
    Refer to: Muffler and Tailpipe (309-00A Exhaust System - 2.0L EcoBoost (177kW/240PS) – MI4, Removal and Installation).

    General Procedures - Driveshaft Runout and Balancing

    Special Tool(s) / General Equipment 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge Inspection NOTE: Driveline vibration exhibits a higher frequency and lower amplitude then high-speed shake...

    Rear Drive Axle/Differential

    ..

    Other information:

    Lincoln Corsair 2020-2026 Owners Manual: Safety Practices


    WARNING: If your vehicle is stuck in snow, mud or sand, do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds. WARNING: Do not spin the wheels at over 34 mph (55 km/h). The tires may fail and injure a passenger or bystander. Driving habits have a great deal to do with your tire mileage and safet..

    Lincoln Corsair 2020-2026 Owners Manual: Cross Traffic Alert


    WARNING: Do not use the cross traffic alert system as a replacement for using the interior and exterior mirrors or looking over your shoulder before reversing out of a parking space. The cross traffic alert system is not a replacement for careful driving. WARNING: The system may not operate properly during severe weather conditions, for example snow, ice, heavy rain and spray. Always driv..

    Categories

    Keyless Starting

    Note: The keyless starting system may not function if the key is close to metal objects or electronic devices such as cellular phones.

    Note: A valid key must be located inside your vehicle to switch the ignition on and start the engine.

    Ignition Modes

    Lincoln Corsair. Keyless Starting

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