Lincoln Corsair: Four-Wheel Drive Systems - 2.0L EcoBoost (177kW/240PS) – MI4/2.3L EcoBoost (199kW/270PS) / Removal and Installation - All-Wheel Drive (AWD) Module - 2.0L EcoBoost (177kW/240PS) – MI4/2.3L EcoBoost (199kW/270PS)
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If installing a new all-wheel drive module, it is necessary
to upload the module configuration information to the scan tool prior to
removing the module. This information must be downloaded into the new
all-wheel drive module after installation. Using a diagnostic scan tool,
begin the PMI process for the all-wheel drive module following the
onscreen instructions.
-
Remove the passenger seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
-
Remove the lower B-pillar trim panel only.
Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
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Remove the pin-type retainers and lower the passenger side insulation panel.
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Disconnect the electrical connector, detach the pin-type retainer and remove the passenger side insulator panel.
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Release the clips and remove the access cover.
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Remove the push pins and position the floor carpet aside.
-
Position the floor carpet aside.
-
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Detach the wiring harness retainer from the HVAC duct.
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Remove the push pins and the HVAC duct.
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Release the tab from the connector.
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Disconnect the electrical connector from the module.
-
Remove the nuts and the AWD module.
Torque:
89 lb.in (10 Nm)
Installation
-
To install, reverse the removal procedure.
NOTE:
Carry out the remaining steps only if installing a new AWD module.
-
NOTE:
The 16/17 -digit alpha numeric bar code is located on the label attached to the Rear Drive Unit (RDU).
Using the scan tool, configure RDU bar code to AWD module through the OBD port.
-
Using a diagnostic scan tool, complete the PMI process for the AWD module following the on-screen instructions.
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...
Other information:
Removal
NOTE:
Driver seat shown, passenger seat similar.
Remove the front seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
Remove the front seat backrest panel.
Refer to: Front Seat Backrest Panel (501-10A Front Seats, Removal and Installation).
Disconnect the front seat backrest blower motor electrical connector.
Deta..
Special Tool(s) /
General Equipment
Rust Protection Coating Gun
Undercoating Gun
Materials
Name
Specification
ValuGard™ Premium UndercoatingVG101, VG101A
-
ValuGard™ Rust InhibitorVG104, VG104A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Repair
NOTE:
Undercoating
NOTE:
The following illustrations are not vehicle spe..