Lincoln Corsair: Rear Drive Axle/Differential / Description and Operation - Rear Drive Axle and Differential - Overview
The RDU is available with 2.58 drive ratio.
Rear Drive Axle and Differential
The rear drive axle and differential unit (RDU ) is a cast aluminum
differential assembly located in the rear of the vehicle consisting of
the following components:
-
Crown wheel and pinion
-
An electrically activated and mechanically engaged
clutch pack acting on the rear drive axles, that applies or removes
torque from the RDU to the rear axles when commanded
When commanded by the AWD the RDU
Clutch synchronizes the drive shaft speed with the rear wheel speed
and allows drive torque from the PTU (Power Transfer Unit) to be fed to
the rear axles.
The RDU system consists of the following components:
-
RDU actuator motor
-
Spur and idler gear
-
Ball ramp drive plate
-
Ball ramp driven plate
-
Drive shaft coupling (Plunge style joint companion flange)
-
Drive shaft speed sensor
-
Rear differential carrier and inner or outer covers
-
Differential case assembly
-
Intermediate shaft (splined to clutch discs)
-
Multi-plate clutch pack
-
Clutch pack housing (splined to clutch plates)
-
Hypoid gears
-
Left and right output seals
System Operation
System Diagram
Item
Description
1
Drive Mode
2
PCM
3
ABS
4
Accelerator Pedal Position
5
BCM
6
Ignition Status
7
GWM
8
AWD
9
Speed / Position sensor
10
Actuator motor
11
Steering Wheel Angle
12
Vehicle Acceleration
13
Wheel Speed
14
RDU
R..
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Grinder
Hot Air Gun
Knife
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Flexible Foam Re..
Materials
Name
Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A
ESA-M1C200-AESE-M1C171-A
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTICE:
Do not pull the engine appearance cover forward or
sideways to remove. Failure to press straight upward on the underside of
the cover at the a..