Lincoln Corsair: Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Corsair 2020-2025 Service Manual / Chassis / Driveline / Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Materials

Name	Specification
Motorcraft® MERCON® ULV Automatic Transmission Fluid XT-12-QULV	WSS-M2C949-A, MERCON® ULV

Removal

Remove the front halfshaft RH .
Refer to: Front Halfshaft RH - AWD (205-04 Front Drive Halfshafts, Removal and Installation).

Remove and discard the circlip and O-ring seal from the intermediate shaft.

Remove and discard the intermediate shaft mounting bolts.

Install two 6mm x 1.0 x 20mm bolts into the flange threads.

Turn bolts evenly one turn at a time and remove the intermediate shaft.

Remove and discard the intermediate shaft bearing O-ring seal.

Installation

NOTE: Component(s) must be lubricated with clean automatic transmission fluid.

Lubricate the new intermediate shaft bearing O-ring seal before installation with the specified material.
- Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A, ) (MERCON® ULV)

Install the new intermediate shaft bearing O-ring seal.

1. Install the intermediate shaft in the PTU until the shaft flange is flush with the PTU housing.
1. NOTE: Don't tap on the flange ears.
1. NOTE: If necessary, tap on the bearing housing around the seal flange.

NOTE: Make sure that new bolts are installed.
Install new bolts.
Torque: 18 lb.ft (25 Nm)

Install the new circlip and O-ring seal on the intermediate shaft.

Install the front halfshaft RH .
Refer to: Front Halfshaft RH - AWD (205-04 Front Drive Halfshafts, Removal and Installation).

Check the transmission fluid level.
Refer to: Transmission Fluid Level Check (307-01B Automatic Transmission - Automatic Transmission – HF45, General Procedures).
Refer to: Transmission Fluid Level Check (307-01B Automatic Transmission - Automatic Transmission – HF45, General Procedures).
Refer to: Transmission Fluid Level Check (307-01B Automatic Transmission - Automatic Transmission – HF45, General Procedures).

Removal and Installation - Front Halfshaft RH - AWD

Special Tool(s) / General Equipment 204-161 (T97P-1175-A) Installer, HalfshaftTKIT-1997-LM2TKIT-1997-F/FM2TKIT-1997-FLM2 205-D070 (D93P-1175-B) Remover, Front Wheel Hub Tie Rod End Remover Removal Remove the wheel and tire...

Rear Drive Halfshafts

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